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Designing & Building the Sheet Metal Brake (Build Your Own Metal Working Shop From Scrap Book 7), by David Gingery
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The Sheet Metal Brake is also known as book 7 from the best selling 7 book series, 'Build Your Own Metal Working Shop From Scrap'.
I almost left this one out of the series and I would have if it were not for my friends who tell me they are always wanting to bend some sheet metal for a project.
This one uses no castings. It’s a welding project using standard structural steel and common hardware items to build a compact portable bending brake.
Its a 15" brake as detailed but you can scale up or down in size within limits. Definitely not a heavy duty brake but you can make neat bends in 26 gauge metal to form duct, boxes, drawers, belt guards and dozens of items for your shop projects Some have beefed up the leaves and pivots so that metal as heavy as 20 gauge can be bent sharply.
- Sales Rank: #392549 in eBooks
- Published on: 2015-07-20
- Released on: 2015-07-20
- Format: Kindle eBook
Most helpful customer reviews
50 of 51 people found the following review helpful.
Very Do-able project! Do this D.G. project first
By Skeptic
Well, I'm almost done with my brake (only the clamp linkage needs to be attached). If you do any of the Gingery projects you should start with this one.
Here's why:
Only basic layout skills required
Useful project when done
Relativly fast to build. Takes about 1 - 2 weeks to complete (2-4 hrs a day) for a novice like me
I bought the Slip Roll Machine book and got stuck on the third part. Squared-off interior holes are hard to make without a square broach. That's totally bogus to weaken the part with an entrance point for a vertical bandsaw. (And makes for even non-technical people around the shop question your abilities as a machine builder). Anyway, the sheet metal brake book doesn't ask you to perform such hacked-up methods, and so is better.
Here are some of the drawbacks of the book:
1. The picture on the cover isn't quite the same as the project inside ( no little stops attached to the clamp grip, and the hand-levers are not rounded as he shows in the drawings)
2. He says weld top and bottom of the base leaf where it meets the pivot bracket (If you follow his advice you will destroy the 1/4 - 20 hole in your path!) I welded a fat bead on the bottom only, and this is just fine. This won't mean anything to you unless you are building the project.
3. It would have been better for him to dimension a drawing from only two edges, not four. Thus, all your holes will be correctly distanced in relation to one-another, even if your hacksaw cuts are a bit off. Anyway, you can still do a little shop math to make-up for this. Being a beginner, it would have simplified things.
4. He oddly says that the reader most-likely doesn't have a metal-shop at his house (which is true), yet this is book 7 out of his metal-shop from scratch series!
Overall, excellent book. Very fun project. When you file and then sandpaper off the file marks from the pivot bracket, you can get a part that looks so good it looks store-bought. That's pretty cool. I didn't have the exact steel stock on hand and was still able to build it.
What really counts here is: Does this brake work when you're done? The answer is yes!
A++++++++++++++++++++++++++++++++++++++
4 of 4 people found the following review helpful.
It's all here...
By Ed Williams
assuming you're really committed, and enjoy hard core do it yourselfing. Most folks could buy whatever they're going to make with this cheaper if their time is worth much. On the other hand, making and using one's own tools can give a real feeling of satisfaction and accomplishment. Basically, a lifestyle choice...
6 of 6 people found the following review helpful.
Oldie, but still a goodie
By C Homrich Jr.
This is a small book that holds some pretty easy to follow design plans for a metal brake. Very little prior knowledge is needed (meaning you don't need to be a professional metal fabricator) to build a simple to use metal brake. All you need is to be able to read diagrams.
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